What Is the Purpose of a Machined Tooth Washer?

The primary purpose of a machined tooth washer is to increase the locking ability of a fastener assembly by creating a high-friction interface. Unlike plain washers, which only distribute load, tooth washers actively resist rotation. When the washer is compressed under bolt or screw tightening torque, its serrated edges penetrate slightly into the surface of the fastened material. This creates a mechanical interlock that dramatically increases resistance to loosening.

Additionally, tooth washers function as a vibration-control element. The individual teeth flex slightly under dynamic forces, absorbing part of the movement and reducing micro-slippage between the fastener and the substrate. This makes tooth washers especially effective in environments where continuous vibration or thermal cycling is present.

Other key purposes include:

Maintaining long-term preload by preventing rotational back-off

Providing electrical grounding in some metal-to-metal assemblies (due to the teeth penetrating coatings)

Ensuring consistent clamping pressure even when materials expand, contract, or settle

Enhancing long-term joint reliability by combining frictional and mechanical locking

Overall, tooth washers serve as an efficient, low-cost solution to improve fastening integrity, especially in situations where conventional plain washers are insufficient.

Differences Between Internal and External Machined Tooth Washer

Machined Tooth Washers are commonly categorized into two types—internal tooth lock washers and external tooth lock washers. Although they share the same locking principle, their geometry and performance characteristics differ significantly. Understanding these differences helps in choosing the right washer for the intended application.

FeatureInternal Tooth Lock WasherExternal Tooth Lock Washer
Tooth PositionSerrations located on the inside edge of the washerSerrations extending from the outer circumference
Primary Grip AreaGrips around the screw or bolt headBites into the mounting surface
Profile ShapeClean, smooth outer profileLarger outer diameter with protruding teeth
Locking StrengthModerate locking performance; optimized for compact assembliesHigher locking strength due to greater tooth leverage
Space RequirementIdeal for tight or limited spacesRequires slightly more space due to outer teeth
Load DistributionProvides uniform radial pressure around the fastenerProvides stronger frictional resistance across a wider radius
Best for Fastener TypeSmall screw heads; delicate or miniaturized componentsLarger screw or bolt heads; medium- to heavy-duty fasteners
Suitable MaterialsHard surfaces where inner bite is sufficientSofter or untreated surfaces where outer teeth can embed easily
Typical ApplicationsElectronics, circuit boards, small devices, precision instrumentsAutomotive, machinery, heavy equipment, structural connections
AdvantagesCompact, refined appearance; prevents protrusion past washer edgeStrong anti-loosening ability; excellent in high-vibration environments

Machined Tooth washers play a crucial role in ensuring the reliability of bolted connections by combining frictional locking with mechanical interlocking. Their ability to resist loosening, stabilize preload, and enhance joint durability makes them essential in many industrial settings. Understanding the structural differences between internal and external tooth designs enables engineers and users to select the most effective option for their specific application requirements.