What Is the Purpose of a Machined Tooth Washer?
The primary purpose of a machined tooth washer is to increase the locking ability of a fastener assembly by creating a high-friction interface. Unlike plain washers, which only distribute load, tooth washers actively resist rotation. When the washer is compressed under bolt or screw tightening torque, its serrated edges penetrate slightly into the surface of the fastened material. This creates a mechanical interlock that dramatically increases resistance to loosening.
Additionally, tooth washers function as a vibration-control element. The individual teeth flex slightly under dynamic forces, absorbing part of the movement and reducing micro-slippage between the fastener and the substrate. This makes tooth washers especially effective in environments where continuous vibration or thermal cycling is present.
Other key purposes include:
Maintaining long-term preload by preventing rotational back-off
Providing electrical grounding in some metal-to-metal assemblies (due to the teeth penetrating coatings)
Ensuring consistent clamping pressure even when materials expand, contract, or settle
Enhancing long-term joint reliability by combining frictional and mechanical locking
Overall, tooth washers serve as an efficient, low-cost solution to improve fastening integrity, especially in situations where conventional plain washers are insufficient.
Differences Between Internal and External Machined Tooth Washer
Machined Tooth Washers are commonly categorized into two types—internal tooth lock washers and external tooth lock washers. Although they share the same locking principle, their geometry and performance characteristics differ significantly. Understanding these differences helps in choosing the right washer for the intended application.
| Feature | Internal Tooth Lock Washer | External Tooth Lock Washer |
| Tooth Position | Serrations located on the inside edge of the washer | Serrations extending from the outer circumference |
| Primary Grip Area | Grips around the screw or bolt head | Bites into the mounting surface |
| Profile Shape | Clean, smooth outer profile | Larger outer diameter with protruding teeth |
| Locking Strength | Moderate locking performance; optimized for compact assemblies | Higher locking strength due to greater tooth leverage |
| Space Requirement | Ideal for tight or limited spaces | Requires slightly more space due to outer teeth |
| Load Distribution | Provides uniform radial pressure around the fastener | Provides stronger frictional resistance across a wider radius |
| Best for Fastener Type | Small screw heads; delicate or miniaturized components | Larger screw or bolt heads; medium- to heavy-duty fasteners |
| Suitable Materials | Hard surfaces where inner bite is sufficient | Softer or untreated surfaces where outer teeth can embed easily |
| Typical Applications | Electronics, circuit boards, small devices, precision instruments | Automotive, machinery, heavy equipment, structural connections |
| Advantages | Compact, refined appearance; prevents protrusion past washer edge | Strong anti-loosening ability; excellent in high-vibration environments |
Machined Tooth washers play a crucial role in ensuring the reliability of bolted connections by combining frictional locking with mechanical interlocking. Their ability to resist loosening, stabilize preload, and enhance joint durability makes them essential in many industrial settings. Understanding the structural differences between internal and external tooth designs enables engineers and users to select the most effective option for their specific application requirements.